Supraton
One Principle
Tools for every application

Our broad product portfolio offers the best fitting machines for numerous applications and diverse process requirements. Supraton inline homogenizers offer high quality, proven reliability and efficient performance.

Supraton
Bitumen homogeniser

Type
Tool Set
Materials (DIN)
Bearing
Speed min-1
Drive kW
Throughput rate m³/h
Polymer Content %
Heating Jacket
Working Gap
Gap Setting

349-5.033	449-5.03	549-5.03
Progressively-turned, wedge-shaped shear gap and toothed ring rotor-stator system
1.4408, 1.2288, 1.4112
Splash lubrication
4.800	3.000	2.000
45–75	90-160	160-300
≤ 15	≤ 30	≤ 60
3-20 Mass
Heatable up to 240 °C
Hydraulically-actuated axial shaft movement
Standard: open-closed, Optional: stepless hydraulic available

Typ
Werkzeugart
Materials (DIN)
Bearing
Speed min-1
Drive kW
Throughput rate m³/h
Polymer Content %
Heating Jacket
Working Gap
Gap Setting

Progressively-turned, wedge-shaped shear gap and toothed ring rotor-stator system
1.4408, 1.2288, 1.4112
Splash lubrication
4.800
45–75
≤ 15
3-20 Mass
Heatable up to 240 °C
Hydraulically-actuated axial shaft movement
Standard: open-closed, Optional: stepless hydraulic available

Progressively-turned, wedge-shaped shear gap and toothed ring rotor-stator system
1.4408, 1.2288, 1.4112
Splash lubrication
3.000
90-160
≤ 30
3-20 Mass
Heatable up to 240 °C
Hydraulically-actuated axial shaft movement
Standard: open-closed, Optional: stepless hydraulic available

Progressively-turned, wedge-shaped shear gap and toothed ring rotor-stator system
1.4408, 1.2288, 1.4112
Splash lubrication
2.000
160-300
≤ 60
3-20 Mass
Heatable up to 240 °C
Hydraulically-actuated axial shaft movement
Standard: open-closed, Optional: stepless hydraulic available

S-Series

The Supraton S series enables first-class high-shear mixing results for various processes like emulsification, dispersion, and wet grinding. Supply of small product quantities by stator injection directly in the shearing zone ensures optimum, consistent homogenisation results.

The Supraton S series areas of application include

Dynamic product viscosities up to 200,000 cP/mPa s
Particle sizes of up to 20 mm
Temperatures up to 240 °C
Pressures up to 20 bar

Advantages of the S series

External, oil-cooled bearings for high drive performance and temperature resistance in continuous operation.
High-quality materials, from duplex stainless steel to metal-ceramic combinations, ensure high wear resistance.
Tools suitable for both directions of rotation due to axially symmetric design. This allows the use of tooth both flanks if wear occurs.
Application-related further development of tools to optimize the efficiency and performance of a rotor-stator system.
Excellent rotor stability, even with extremely high dynamic viscosities and at high speeds, ensures high reproducibility of product quality and reliable process scalability.

Overview of
our S-Series

S-Serie

Dispersion, emulsification, homogenisation, reacting
Emulsification, reacting, dispersion, homogenisation
Dispersion, disintegration
Flange connection	Suction side
	Pressure side
Rotor speed (min^-1)
Drive motor (kW)

S200
Type	Throughput rates up to (m³/h)
200.4	10
200.7	12
200.9	15
DN40
DN32
up to 7.500
8-22

S300
Type	Throughput rates up to (m³/h)
300.4	20
300.7	24
300.9	30
DN65
DN50
up to 5.400
15-45

S400
Type	Throughput rates up to (m³/h)
400.4	35
400.7	45
400.9	55
DN100
DN80
up to 3.600
30-132

S500
Type	Throughput rates up to (m³/h)
500.4	55
500.7	70
500.9	90
DN150
DN100
up to 1.800
75-250

S-Serie

Dispersion, Emulsification, homogenisation, reacting
Emulsification, Reacting, dispersion, homogenisation
Dispersion, disintegration
Flange connection	Suction side
	Pressure side
Rotor speed (min^-1)
Drive motor (kW)

Type	Throughput rates up to (m³/h)
200.4	10
200.7	12
200.9	15
Dn40
Dn32
up to 7.500
8-22

Type	Throughput rates up to (m³/h)
300.4	20
300.7	24
300.9	30
Dn65
Dn50
up to 5.400
15-45

Type	Throughput rates up to (m³/h)
400.4	35
400.7	45
400.9	55
Dn100
Dn80
up to 3.600
30-132

Type	Throughput rates up to (m³/h)
500.4	55
500.7	70
500.9	90
Dn150
Dn100
up to 1.8000
75-250

B-Series

The Supraton B series stands out for its compact design. Drive motor and tool are connected via a directly coupled shaft so that the bearing module that is in the S series can be omitted. At a low to medium shearing effect, the B series produces good to excellent high-shear mixing results with regard to emulsification, dispersion, and reaction.

High-quality materials, from duplex stainless steel to metal-ceramic combinations, ensure high wear resistance.

The Supraton B series tools are axially symmetric, which makes them suitable for both directions of rotation. Both flanks can be used if wear occurs.

Supraton B series areas of application

Dynamic product viscosities up to 20,000 cP/mPa s
Particle sizes of up to 15 mm
Temperatures up to 200 °C
Pressures up to 8 bar

Please compare!

Compare the performance parameters for the B and S series for machine sizes B200 and S200 with an injector tool. In case you have further question, our sales engineer will help you.


Performance parameters
Motor power kW
Drive type
Motor speed in min^-1 without frequency inverter
Rotor speed in m s^-1
Operating pressure in bar
Capacity in Std.^-1
Dynamic substrate viscosity cP/mPa s
Functional principle
Tool (ex.)
Sealing module (ex.)
Bearing

Supraton B-Series
B200.7.4-1.5
11
Directly coupled
3.000
up to 22
up to 8
up to 5
up to 20.000
low to medium shearing effect
7-stage injector tool
Double-acting floating ring seal
none

Supraton S-Series
S200.7.4-1.5
up to 30
Directly coupled and belt drive
up to 7.500 with belt drive
up to 57
up to 16
up to 10
up to 100.000
high shearing effect
7-stage injector tool
Double-acting floating ring seal
Oil-lubricated and cooled bearing


Performance parameters
Motor power kW
Drive type
Motor speed in min^-1 without frequency inverter
Rotor speed in m s^-1
Operating pressure in bar
Capacity in t Std.^-1
Dynamic substrate viscosity cP/mPa s
Functional principle
Tool (ex.)
Sealing module (ex.)
Bearing

Supraton B-Series B200.7.4-1.5
11
Directly coupled
3.000
up to 22
up to 8
up to 5
up to 20.000
low to medium shearing effect
7-stage injector tool
Double-acting floating ring seal
none

Supraton S-Series S200.7.4-1.5
up to 30
Directly coupled and belt drive
up to 7.500 with belt drive
up to 57
up to 16
up to 10
up to 100.000
high shearing effect
7-stage injector tool
Double-acting floating ring seal
Oil-lubricated and cooled bearing

Special versions

The machine's wide range of application requires special properties and design characteristics. On request of our customers, we develop and build machines that are specially adapted to the customer application.

Further product lines

Bitumen homogeniser

Supraton bitumen homogenisers are used in the production of polymer-modified bitumen (PmB). These machines enable particularly efficient mixing of polymer – especially in the form or granules – into bitumen. The insert is based on a three-stage rotor-stator tool and has proven itself for many years, especially for single-cycle processes.

The features of the bitumen homogenisers 349-5, 449-5 and 549-5.03 speak for themselves

Task-specific tool geometry, especially useful for single cycle and high polymer content
3-stage rotor-stator tool for feed, shearing/breakdown and dispersion, in particular of granulated polymer and similar materials in bitumen
Work gap adjustment for energy-conserving start-up through hydraulic, axial shaft adjustment
The standard setting OPEN/CLOSED for start-up, shutdown, and pumpover can be complemented with variable control as an option
The high pumping effect of the machine supports the supply pump, or even makes it unnecessary in many cases

Sanitary machine

The Supraton inline homogeniser of the Sanitary series are especially suited for use under strict hygiene requirements:

No deposits due to special 4-stage rotor-stator tool in a gap-free, monolithic construction
Freely selectable direction of rotation for tools due to symmetric design, thereby use of both tool flanks and increased lifespan of the tooth and chamber tool
Strong pumping performance of the machine often makes additional pump unnecessary
Special transmission of force through direct coupling with HF motor; variable speed from 2,000 to 6,000-1

Laboratory machine

Supraton S100 is highly suitable for developing new processes.

Compact unit: 600 mm x 500 mm x 900 mm (L x W x H)
Single-acting, product-lubricated floating ring seal for low-viscosity applications
Double-acting floating ring seal with thermal syphon system to supply sealing and cooling media for high-viscosity applications
Heating jacket available for high-temperature applications
Equipped with a frequency inverter for variable speed control (3,000 – 17,000 min-1)
Excellent scalability

Supraton Pin machine

The Supraton Pin machine is used for processes involving high viscosity and high flow rates to achieve excellent blending results if the product or process is particularly shear-sensitive.

Performance data

Dynamic product viscosities up to 200,000 cP/mPa s
Solids content up to 50 m%
Temperatures up to 200 °C
Pressures up to 20 bar
Throughput rate 100 m³ h-1

Contact

Mixing Technology

Tel.: +49 2181 602-400
Fax.: +49 2181 602-342

supraton[at]buckau-wolf.com

Supraton Bitumen homogeniser

S-Series

Overview of our S-Series

B-Series

Please compare!

Special versions

Further product lines

Bitumen homogeniser

Sanitary machine

Laboratory machine

Supraton Pin machine

Supraton
Bitumen homogeniser

Overview of
our S-Series